**Injection Molding Machine Oil Filler Port Assembly Description**
**1. Functional Overview**
The oil filler port is a vital component in the sophisticated lubrication system of injection molding machinery. Expertly designed for the precise addition of lubricating oil or grease, it ensures the seamless and efficient operation of essential moving parts. By significantly minimizing wear and tear, it supports the longevity and reliability of guide rails, screws, and toggle mechanisms.
**2. Structural Composition**
The **complete oil filler port assembly** is a masterpiece of engineering, incorporating these meticulously crafted elements:
- **Filler Port Body**:
- **Material**: Skillfully manufactured from robust metals such as cast iron or aluminum alloy, complemented by high-strength engineering plastics to guarantee enduring performance.
- **Design**: Exhibits a versatile flanged structure, available in both round and square designs, with adaptable threaded or quick-connect interfaces to suit diverse applications.
- **Features**: Equipped with an integrated dust cap or sealing plug to effectively prevent contamination and maintain the integrity of the lubrication system.
- **Filtration System**:
- Incorporates a built-in metal mesh or replaceable filter element, expertly engineered to eliminate impurities from the oil, maintaining its pristine condition.
- **Connection Components**:
- Provides reliable attachment solutions through threaded fittings, quick-disconnect couplings, or flanged connections, ensuring secure integration with oil tanks or lubrication lines.
- **Optional Accessories**:
- Amplify functionality with a level indicator featuring a visual or transparent window, a venting valve for efficient air pressure release, or an anti-spill design for enhanced safety.
**3. Technical Specifications**
- **Size Standards**: Tailor-made to fit various tank openings, with commonly used diameters such as 1/2", 3/4", or their metric equivalents, ensuring universal adaptability.
- **Pressure Rating**: Ideally engineered for low-pressure lubrication systems, typically accommodating a maximum of ≤0.3 MPa, to guarantee optimal performance.
- **Temperature Resistance**: Capable of withstanding a broad range of temperatures from -20°C to +120°C, depending on the materials used, ensuring dependable performance under diverse conditions.
- **Compatibility**: Engineered for excellent performance with mineral oils, synthetic lubricants, or grease, offering versatility for varied applications and ensuring optimal functionality.
**4. Installation & Maintenance**
- **Mounting**: Secure installation is achieved through bolts and gaskets for flange types, or by threaded insertion, ensuring stability and reliability.
- **Maintenance**: Regular cleaning of filters and inspection of seals is advised to maintain system integrity and prevent potential leaks, ensuring long-lasting efficiency.
**5. Safety & Compliance**
- **Labels**: Clearly labeled with crucial information such as 'Lubricant Grade' or 'Max Fill', facilitating proper usage and enhancing safety.
- **Standards**: Fully compliant with ISO 4406 for cleanliness and adheres to stringent OEM requirements, ensuring the highest safety and reliability standards are met with excellence.
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