Process Parameters**
**Die Casting Machine Specifications**
| **Parameter** | **Range** | **Description** |
|--------------|----------|---------------|
| **Injection Pressure** | 50-150 MPa | High pressure mold filling |
| **Melt Temperature** | 660-720°C | Aluminum melting point ~660°C |
| **Mold Temperature** | 150-250°C | Affects surface finish |
| **Cooling Time** | 5-30 sec | Depends on wall thickness |
**Dimensional Tolerances**
- Standard: ±0.1mm per 25mm
- Precision: ±0.05mm per 25mm (for high-tolerance parts)
**. Surface & Structural Properties**
- **Surface Finish**: Ra 1.6-3.2μm (as-cast), Ra 0.8μm (with machining)
- **Porosity**: <3% (by volume, X-ray inspected)
- **Wall Thickness**: Minimum 1.5mm (recommended for structural integrity)
**. Post-Processing Capabilities**
- **Machining**: Excellent machinability (up to 80% of steel's cutting speed)
- **Plating/Coating**: Anodizing (5-25μm), powder coating, or chromate conversion
- **Heat Treatment**: T5/T6 tempering available for enhanced strength
**5. Quality Standards**
- **International**: ASTM B85, DIN EN 1706, JIS H 5302
- **Testing Methods**: X-ray (porosity), CMM (dimensional), salt spray (corrosion)
**. Design Advantages**
- **Thin-Wall Capability**: 1.5-5mm typical
- **Complex Geometries**: Achievable with multi-slide molds
- **High Production Rates**: 50-200 shots/hour (depending on part size)