**Injection Molding Machine Oil Filler Port Assembly Description**
**1. Functional Overview**
The oil filler port stands as a vital component within the lubrication system of injection molding machinery, expertly crafted for the precise and efficient addition of lubricating oil or grease. It plays a pivotal role in ensuring the effortless operation of essential moving parts, such as guide rails, screws, and toggle mechanisms, by dramatically minimizing wear and tear.
**2. Structural Composition**
This **comprehensive oil filler port assembly** is innovatively designed to incorporate the following key elements:
- **Filler Port Body**:
- **Material**: Skillfully constructed from robust materials like cast iron or aluminum alloy, alongside high-strength engineering plastics, promising enduring performance and reliability.
- **Design**: Showcases a versatile flanged structure available in both round and square configurations, with options for threaded or quick-connect interfaces to suit diverse requirements.
- **Features**: Equipped with an integrated dust cap or sealing plug, effectively preventing contamination and ensuring long-term cleanliness.
- **Filtration System**:
- Comprises a built-in metal mesh or a replaceable filter element, proficiently eliminating impurities from the oil, maintaining its pristine condition.
- **Connection Components**:
- Provides robust attachment solutions through threaded fittings, quick-disconnect couplings, or flanged connections, ensuring secure and reliable integration with oil tanks or lubrication lines.
- **Optional Accessories**:
- Enhance functionality with features such as a level indicator with a visual or transparent window, a venting valve for releasing air pressure, or an anti-spill design for added safety and convenience.
**3. Technical Specifications**
- **Size Standards**: Customizable to accommodate various tank openings, commonly available in diameters like 1/2", 3/4", or their metric equivalents to ensure a perfect fit.
- **Pressure Rating**: Perfectly suited for low-pressure lubrication systems, typically with a pressure limit of ≤0.3 MPa, ensuring optimal performance.
- **Temperature Resistance**: Withstands temperatures ranging from -20°C to +120°C, depending on the materials used, to guarantee reliability across diverse operating conditions.
- **Compatibility**: Engineered for exceptional performance with mineral oils, synthetic lubricants, or grease, offering versatility for a wide array of applications.
**4. Installation & Maintenance**
- **Mounting**: Secure installation is achieved through bolts and gaskets for flange types or via threaded insertion for steadfast stability.
- **Maintenance**: Routine cleaning of the filters and regular inspection of seals are essential to maintain the integrity and prevent potential leaks.
**5. Safety & Compliance**
- **Labels**: Clearly marked with critical information such as 'Lubricant Grade' or 'Max Fill', ensuring proper and safe usage.
- **Standards**: Fully compliant with ISO 4406 for cleanliness and adheres strictly to specific OEM requirements, ensuring the highest safety and reliability standards.