**Injection Molding Machine Oil Filler Port Assembly Description**
**1. Functional Overview**
The oil filler port is a pivotal component of the lubrication system in injection molding machines. Expertly designed for the precise and efficient addition of lubricating oil or grease, it plays a crucial role in ensuring the smooth and reliable operation of vital moving parts like guide rails, screws, and toggle mechanisms. By significantly minimizing wear and tear, this component ensures the longevity and performance of the machinery.
**2. Structural Composition**
The **complete oil filler port assembly** is a masterpiece of engineering, comprising the following essential elements:
- **Filler Port Body**:
- **Material**: Constructed from robust materials such as cast iron or aluminum alloy, alongside high-strength engineering plastics, to guarantee enduring performance and resilience.
- **Design**: Engineered with a flexible flanged structure available in both round and square configurations, offering choices between threaded or quick-connect interfaces for versatile application.
- **Features**: Equipped with an effective dust cap or sealing plug, this feature expertly prevents contamination and ensures clean operation.
- **Filtration System**:
- Incorporates an advanced metal mesh or replaceable filter element, proficient in removing impurities from the oil, thereby maintaining its purity and performance integrity.
- **Connection Components**:
- Provides durable and secure attachment solutions through threaded fittings, quick-disconnect couplings, or flanged connections, ensuring seamless integration with oil tanks or lubrication pathways.
- **Optional Accessories**:
- Augment the system with a level indicator featuring a window for visual inspection, a venting valve for air pressure release, or an anti-spill design to enhance safety and operational efficiency.
**3. Technical Specifications**
- **Size Standards**: Customizable to fit various tank openings, with commonly available diameters in 1/2", 3/4", or their metric equivalents, ensuring a perfect match for any application.
- **Pressure Rating**: Ideally designed for low-pressure lubrication systems, typically accommodating up to a maximum of ≤0.3 MPa for optimal performance.
- **Temperature Resistance**: Designed to withstand a temperature range from -20°C to +120°C, this component remains reliable under diverse environmental conditions, depending on the materials utilized.
- **Compatibility**: Engineered for exceptional compatibility with mineral oils, synthetic lubricants, or grease, it proves to be remarkably versatile for a wide array of applications.
**4. Installation & Maintenance**
- **Mounting**: Achieve secure installation through bolts and gaskets for flange types or by threaded insertion, ensuring stability and reliability.
- **Maintenance**: Routine cleaning of filters and regular inspection of seals are highly recommended to sustain the system's integrity and prevent potential leaks, thereby ensuring long-term functionality.
**5. Safety & Compliance**
- **Labels**: Clearly marked with crucial information such as 'Lubricant Grade' and 'Max Fill', these labels ensure proper and safe usage, preventing any operational mishaps.
- **Standards**: Fully adherent to ISO 4406 cleanliness standards and specific OEM requirements, this component guarantees exceptional safety and reliability, meeting the highest industry benchmarks.
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